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(1) Precautions for ingredients:
1) The batching calculation must be carried out correctly and the charge loading should be accurately weighed;
2) The size of the charge should be proportioned to achieve the purpose of good shape, fast loading and quickening;
3) All kinds of charge should be used according to the quality requirements of steel and the melting method;
4) The ingredients of the ingredients should meet the process requirements;
5) The charge of the charge must ensure that the steel ingot can be filled, and each steel has a specified amount of molten steel to prevent excessive short or surplus steel.
(2) Ingredients requirements: According to different melting methods, it can be divided into oxidation method, return oxygen blowing method and non-oxidation method. The non-oxidizing ingredients were used in the study.
When oxidizing by non-oxidation method, the charge should be composed of clean rust, dry steel material return material, return material similar to this steel type, carbon scrap steel and cutting head. The P in the charge should be guaranteed to be 0.005% or less lower than the finished product specification; the carbon is 0.03%-0.06% lower than the finished product specification; the alloying elements should be close to the middle and lower limits of the finished product specification. Usually the comprehensive yield of charge is calculated at 98%.
(3) Calculation of ingredients
The first step: determine the amount of steel:
Steel output = (steel ingot weight × steel ingot count + residual weight)
The residual weight is about 0.5%-1.0% of the steel output (the upper limit of the furnace capacity is small)
Step 2: Calculate the charge loading:
Charge loading = steel output / steel material comprehensive yield - ∑ addition of ferroalloy
Adding iron alloy amount = steel output amount × (control content - furnace content) / (iron alloy composition × yield)
The third step: calculate the amount of various charge materials
Various charge distribution = loading amount × ratio of various materials