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The energy saving and consumption reduction of the induction melting furnace can be done better. In actual use, a part of the molten iron is retained during the process of the induction melting furnace, in order to reduce the gap of the charging material and shorten the melting time of the charging material, thereby achieving the purpose of energy saving.
Whether the induction melting furnace is energy-saving is not only related to the quality of the equipment itself, but also to the user's habits. Good smelting habits can also save a lot of costs for enterprises.
1. Accurately control the temperature of the molten iron. Do not let the temperature be too high or locally too high. The high power consumption is not good for the life of the furnace lining. A good furnace worker can save electricity and be efficient.
2. Do not use low-grade induction melting furnaces (either high-priced equipment or good principles). The market competition is fierce. Some manufacturers cut corners and cut prices and compete at low prices. The worse the equipment, the greater the loss. If the copper bar is not directly plated, and the poorer and thinner copper material is used, the equipment seems to start to use the same, but the power consumption will become higher and higher.
3. The feeding should take into account the ammeter to make the power as stable as possible. Make the device output as much power as possible.
4. Choose the right equipment. If the furnace is too large or too small, it may increase the power consumption. The same large furnace saves power quickly, the same fast furnace saves power, and high voltage saves power compared to low voltage. The casting time also affects the power consumption, and it is best to control it within 5-10 minutes.
5. Faster furnace saves electricity than slower furnace. The same set of equipment saves electricity faster than slower. The timing of feeding and tightness, and the size of the furnace will affect the melting speed. These points must be optimized to minimize the power consumption.
6. Develop a good startup habit, pull the power as much as possible and reduce the holding or baking time. When the power is not full, the power factor is low and the loss is large.
7. The cross-sectional area of the incoming line cannot be saved, and it must be large enough, otherwise the long-term loss is quite amazing.