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1 , automatic control system features:
The automatic control system consists of Advantech IPC (with UPS power supply), color printer , PLC and various industrial control components and execution components. Centralized monitoring and management is realized by a computer distributed central control system. The configuration software can integrate communication, dynamic image, language text table and various control technologies to complete real-time detection and monitoring of the main process parameters of the workpiece heat treatment device, set the process curve, and develop the data report twice. Overrun alarm for parameters. It adopts full Chinese display and guidance, and has the functions of text language prompting, data recording and storage. The software screen has production table graph, process curve graph, etc. It can prepare process files according to the production process needs and can realize online modification.
2 , automatic control system features:
1 , process data can be date detailed records, query, print.
2 , a good man-machine dialogue window, real-time detection of the operating status of the entire system equipment.
3 , real-time detection of the temperature change trend of the heating process can automatically distinguish the heating temperature level and alarm.
4 , the process heating parameters can be automatically formed into a database and kept all year round, ready for random inspection.
5 , the mechanical transmission system is stable, accurate, reduces human error, reducing the failure rate.
6 , the workpiece can be detected and controlled by the thermometer during heating of each heating section of the case.
3. Functions realized by the automatic control system:
3.1 Stable and reliable temperature closed-loop control, real-time acquisition, recording, storage process control data and corresponding classification search, query, print function.
3.2 Real-time detection of process control effects; in the process of equipment operation, real-time analysis of the monitoring and monitoring device's follow-up state, prompting Chinese characters for various abnormal situations, and sound and light alarm.
3.3 Convenient and quick operation mode conversion (just switch the " automatic " " manual " switch on the console to switch between the two.
3.4 According to the need, the operator can implement the verification function of setting password and password, and the management function of production record inquiry and printing authority.
3.5 Clear and friendly operation interface, all kinds of operations are clear at a glance, you can get started without having to memorize the complicated operation rules.
4 , automatic control system man-machine interface:
. 4 . . 1 main interface:
. 4 .2 data recording interface:
4 .3 data record query interface
4. 4 data record print format interface:
7. The automatic control system can control the water spray and air volume through the electric control valve.
8 , thermometer:
8.1 With the American-made infrared thermometer, the temperature measurement error is small.
8.12 Set the thermometer at the outlet of the induction furnace.