1 ton induction melting furnace with weighing system , with computer melting management system and weighing management system.
1. Equipment type:
This equipment is a 2017 new type of energy-saving electric furnace with a series inverter induction melting furnace , which has the characteristics of fast temperature increase, energy saving and consumption reduction, stable and reliable operation. The service life of the complete set of equipment is designed and manufactured according to 20 years. Each set of equipment includes: 800kw-1000kw series intermediate frequency power supply, 1T steel shell electric furnace, hydraulic pump station, water-cooled cable, cooling water distributor, crucible mold and installation materials.
2. Basic equipment composition
product name | Specifications | unit of measurement | Quantity | Note |
Series intermediate frequency power cabinet | KGPS-1000 | station | 1 | |
Computer Melting Management System | set | 1 | ||
Filter capacitor bank | DCMJ1.2-1850S | set | 1 | |
Resonant capacitor bank | RFM2.5-2000-0.5S | set | 1 | |
Water-cooled cable | 400mm2, 3.5-5m | root | 2 | |
Induction coil | 1T (700 * 1000) | set | 1 | |
Steel shell induction furnace body | GW-1 | set | 1 | |
Tilting mechanism | set | 1 | ||
Hydraulic station | station | 1 | ||
Hydraulic operating table | station | 1 |
Main technical parameters of 1 ton induction melting furnace equipment
A. Comprehensive parameters | ||
Serial number | project | Parameter requirements |
1 | Equipment form | IF melting furnace |
2 | Equipment use | For smelting cast iron, carbon steel, etc. |
3 | Rated Capacity | 1T |
4 | Maximum capacity | 1T + 30% |
5 | Operating temperature | 1800 ℃ |
6 | Smelting material | cast iron |
7 | Tilting method | Steel case: hydraulic control |
8 | Tilt angle | 95 degrees |
9 | Working noise | <85dB |
10 | Furnace structure | Steel shell |
11 | Outlet method | Side exit |
12 | Melting rate | 1.1T / h |
13 | Oven temperature | 1700 ℃ + 20 ℃ |
14 | Melting power consumption | ≤580kW.h / t |
B. Electrical parameters: | ||
Serial number | project | parameter |
1 | Power | 800KW / three-phase, six-phase 1T |
2 | Number of rectified terms | 6-pulse, 12-pulse |
3 | Inverter | SCR rectifier series |
4 | Rated frequency | 500Hz |
5 | Line voltage | 380v, 660v, 800v |
6 | IF voltage | 3000V |
7 | Startup success rate | 100% |
8 | Power factor | Greater than 0.98 |
C. Parameters of heat exchange cooling water system | ||
Serial number | project | parameter |
1 | Inlet water pressure | 0.2-0.4MPa |
2 | Inlet water temperature | 5-35 ℃ |
3 | Water temperature | <55 ℃ |