1. Equipment type:
This equipment is a new type of energy-saving product of 201 9 series induction melting furnace . It has the characteristics of fast temperature increase, energy saving and consumption reduction, stable and reliable operation. Each set of equipment includes: 800kw series intermediate frequency power supply, 1T electric furnace, hydraulic pump station, water-cooled cable, cooling water distributor, crucible mold and installation materials, etc.
2. Basic equipment composition
product name | Specifications | unit of measurement | Quantity | Note |
Series intermediate frequency power cabinet | KGPS-1000 | station | 1 | |
Filter capacitor bank | DCMJ1.2-1850S | set | 1 | |
Resonant capacitor bank | RFM2.5-2000-0.5S | set | 1 | |
Water-cooled cable | 400mm2, 3.5-5m | root | 2 | |
Induction coil | 1T (700 * 880) | set | 1 | |
Steel shell induction furnace body | GW-1 | set | 1 | |
Tilting mechanism | set | 1 | ||
Hydraulic station | station | 1 | ||
Hydraulic operating table | station | 1 | ||
Main technical parameters of 1 ton induction melting furnace equipment
A. Comprehensive parameters | ||
Serial number | project | Parameter requirements |
1 | Equipment form | Induction melting furnace |
2 | Equipment use | For smelting cast iron, carbon steel, etc. |
3 | Rated Capacity | 1T |
4 | Full large capacity | 1T + 30% |
5 | Operating temperature | 1800 ℃ |
6 | Smelting material | cast iron |
7 | Tilting method | Steel case: hydraulic control |
8 | Full tilt angle | 95 degrees |
9 | Working noise | <85dB |
10 | Furnace structure | Steel shell |
11 | Outlet method | Side exit |
12 | Melting rate | 1.1T / h |
13 | Oven temperature | 1650 ℃ + 20 ℃ |
14 | Melting power consumption | ≤560kW.h / t |
B. Electrical parameters: | ||
Serial number | project | parameter |
1 | Power | 800KW / three-phase 1T |
2 | Number of rectified terms | 6 pulses |
3 | Inverter | SCR series inverter |
4 | Rated frequency | Above 500Hz |
5 | Line voltage | 660V |
6 | IF voltage | 3000V |
7 | Startup success rate | 100% |
8 | Power factor | Greater than 0.95 |
9 | DC | 900A |
C. Parameters of heat exchange cooling water system | ||
Serial number | project | parameter |
1 | Inlet water pressure | 0.2-0.4MPa |
2 | Inlet water temperature | 5-35 ℃ |
3 | Water temperature | <55 ℃ |