How to save energy in the production process of intermediate frequency furnace?

In the process of modern industrial production, the intermediate frequency furnace is widely used due to its advantages such as less investment, quick results and convenient operation. However, most manufacturers have been troubled by the problem of energy saving in the production of intermediate frequency induction furnaces. In the following, we start with the production characteristics of the intermediate frequency induction furnace and many years of practical experience, and start from the aspects of improving production efficiency, increasing the melting speed, and reducing the melting time.

Firstly, the continuous smelting time should be extended, so as to improve the efficiency of production; secondly, reasonable ingredients should be added to improve the accuracy of smelting; secondly, reasonable smelting operations, in which the safety of production should be paid attention to; then reasonable control of tapping temperature, It can ensure that the quality of production is not problematic; finally, it is necessary to keep the equipment intact, repair in time if there is a failure, and regularly repair and maintain the equipment. By rationally arranging production, reasonable batching furnaces, smelting operations and reasonable control of the temperature of the tapping liquid, the smelting time can be shortened. Based on the average smelting time of 80 to 90 minutes per furnace, each 1 minute of smelting time can save 1% Electrical energy. The quality of the furnace lining and the intact smelting equipment are the basis for safe production, improved production efficiency and energy saving. It must be scientifically managed, take comprehensive measures and implement them practically, improve production efficiency, and adopt continuous charging and loading of scrap steel.