I. Introduction of automatic dosing system for induction melting furnace :

The electric furnace automatic dosing system is mainly composed of two basic systems: a microcomputer iron matching system and an SDFA series electric furnace vibration conveying and charging car. Achieve high automation of electric furnace batching, mechanization of conveying and feeding, meet the requirements of the electric furnace charging process, ensure the stability of the molten iron composition, produce high-quality molten iron, reduce the labor intensity of employees, improve production efficiency, and is suitable for 1-30t electric furnaces.

Second, the induction melting furnace automatic dosing system unit composition:

1. Microcomputer automatic iron distribution system (set):

The main equipment consists of: traveling electromagnetic cranes including electromagnets, rectifier control cabinets, cable drums, cable connectors, weighing crane scales and display instruments, microcomputer iron meter, iron distribution console, operation instruction device, signal wireless transmission device, Touch display screen and ingredients management computer (a set of management computers common to the system unit), ingredients-only driving (users purchase double-beam driving) and other components.

2. Electric furnace vibration feeder and control system (set):

The main equipment of the electric furnace vibrating feeding car consists of: feeding car bin body, vibration tank, car body, rubber spring, feeding car control cabinet, two vibration motors, driving mechanism, stainless steel blanking port, ash collecting bucket, dust removal docking protective cover, safety The device, operation station, on-board control handle and remote control, cable towline, and material rail (the material rail is made by the buyer responsible for the track foundation laying and the secondary grouting after the rail installation and commissioning).

3. Automatic adding and batching system (set) of alloy auxiliary materials after furnace:

The main equipments of the automatic alloying and dosing system for alloy auxiliary materials after the induction melting furnace are: 4 sets of alloy silos, 4 sets of electromagnetic vibration feeding, 2 bottom-open weighing hoppers, 1 belt conveyor, 1 bucket elevator, and double-track bottom 1 car, 4 car alloy buckets, platforms, corridors, ladders, guardrails, pillars, metal structures, trolley tracks, dust removal hoods and dust removal butt pipe openings, alloy batching control cabinets, operating stations, positioning and material level devices and Ingredient management computer (a set of management computers shared by the system unit).

4. Ingredient management computer and information transmission system:

The main equipment consists of: industrial control computer, display, keyboard, mouse, UPS power supply, software, printer host computer, etc. (the system unit shares a set of management computers).

5. Large LED display in front of the furnace:

The main equipment consists of: LED display large screen (length 2m × width 1.5m), configuration driver card and display driver software, display management computer (a common set of system units), etc.