Induction heating furnace is a kind of induction furnace, which mainly provides heating service for forging factory. It has the characteristics of energy saving and environmental protection, and is deeply loved by users. The author of  induction heating furnace   understands induction heating furnace from five aspects of energy saving, environmental protection, heating efficiency and safety energy. Features.

1. Energy saving features

Fast heating, high productivity, less oxidative decarburization, material and cost savings, and extended die life

Since the principle of medium frequency induction heating is electromagnetic induction, the heat is generated in the workpiece itself, and the ordinary worker can carry out the continuous work of the forging task ten minutes after the induction heating furnace works, without the furnace workers in advance to burn and seal the furnace. jobs. Because the heating method has a fast heating rate, the oxidation is less, the oxidation burning loss of the intermediate frequency heating forging is only 0.5%, the oxidation burning of the gas furnace is 2%, the coal burning furnace reaches 3%, the medium frequency heating saves the material, and the forgings per ton At least 20-50 kg of energy-saving steel raw materials compared with coal-fired furnaces. Its material utilization rate can reach 95%. Because the heating method is evenly heated and the core surface temperature difference is small, the life of the forging die is greatly increased in the forging, the surface roughness of the forging is also less than 50 um process energy saving, and the medium frequency heating specific gravity oil heating energy saving is 31.5% to 54.3%, Gas heating energy saving 5% to 40%. The heating quality is good, which can reduce the scrap rate by 1.5%, increase the production rate by 10% to 30%, and extend the life of the mold by 10% to 15%.

2. Environmental characteristics

Excellent working environment, improve workers' working environment and company image, no pollution, low energy consumption

Compared with the coal stove, the induction heating furnace will no longer be bake and smoked by the coal stove under the scorching sun, and can meet the requirements of various environmental protection departments, and at the same time establish the external image of the company and the future development of the forging industry. trend. Induction heating is an energy-saving heating method in an electric heating furnace. The power consumption per ton of forgings heated from room temperature to 1100 °C is less than 360 degrees.

3. Heating effect

Uniform heating, small core temperature difference, high temperature control accuracy

Induction heating heats up in the workpiece itself to generate heat and heat evenly, and the core surface temperature difference is small. Application of temperature control system can achieve precise temperature control to improve product quality and yield.

4. Efficiency

The induction heating furnace has a high heating rate, and the melting furnace iron only uses no more than 500 kWh of electricity, and the melting is more complete and faster.

5. Security performance

The induction heating furnace remote control system is suitable for use in industrial environments. Strong anti-interference ability and high safety. There is no wire connected between the operating device and the controlled device, that is, remote control. All complicated operations, press the button of the remote control at a long distance, after receiving the command from the induction heating furnace, the corresponding operation can be completed step by step according to the process. Because the induction heating furnace is a high-voltage electric appliance, it is safer and can avoid the operation in a panic. Mistakes caused damage to the induction furnace.