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1 , this apparatus is mainly used for quenching oil casing, high pressure boiler tubes and other products + tempering. The process flow is divided into: quenching process and normalizing process.
2 , the equipment quenching, normalizing total power is 5000kw , tempering power is 3500 kw
3 , production capacity
A . Normalizing: full power is 5000 kw , the output is not less than 12.06 tons
B . Continuous on-line: quenching + tempering the full power of 5000 kw + kw 3500 running yield of not less than 12.06 Dun
C . Annual output of 80000 tons
4 , technical parameters:
A . Steel pipe parameters before quenching + tempering :
Steel pipe outer diameter range: (φ 73.02 ~ φ 159 ) outer thickening (outer diameter φ 73.02 ~ φ 88.9 ) two kinds , the wall thickness is 5 ~ 16mm ,
The length of the steel pipe is 5.8 ~ 12.5m , the wall thickness tolerance of the steel pipe is ± 8% , the maximum weight of the single pipe is 0.520 tons , the maximum weight of the single pipe is: 43.3kg quenching + tempering production
B . Quenching + tempering equipment performance and technical requirements:
1. Realize the functions of feeding, conveying, heating, quenching, tempering and cooling of multi-standard seamless steel tubes.
2 , steel tube normalizing, quenching heating the highest temperature 1100 °C, generally 850 °C ~ 980 °C
3 , tempering temperature: 550 °C ~ 720 °C
4 , the heating temperature of the steel pipe is uniform, the maximum temperature difference between different parts of the steel pipe: quenching ± 10 °C, tempering ± 8 °C, radial ± 5 °C
standard.
C , equipment parameters and technical requirements:
1 , quenching, normalizing power is 5000 kw , frequency is 1000 ~ 1500Hz
2 , tempering power is 3500 kw , frequency is 1000 ~ 1500Hz
3 , inlet water temperature: 0 ~ 35 °C
4 , the water temperature is less than 55 °C
5 , water pressure 0.2 ~ 0.3MPa
6 , air pressure 0.4M p a
D, grid requirements:
a) 5000 kw + 3500 kw medium frequency power supply, the power distribution capacity is not less than 10200 kvA
b) The grid voltage should be sine wave , harmonic distortion is not more than 5%
c) The imbalance between three-phase voltages should be less than ± 5%
d) The continuous fluctuation of the grid voltage does not exceed ± 10% , and the grid frequency does not change by more than ± 2 (ie should be between 49-51HZ )
e) IF power incoming cable adopts three-phase four-wire system
f) Incoming cable specifications: 1250 kw , 180mm 2 × 3 (copper core) 1000 kw , 160mm 2 × 3 (copper core)
h) IF power input voltage: 380V
i ) Auxiliary equipment power supply ≤ 366 kw
g ) Auxiliary equipment power supply voltage 380V ± 10%