Induction hardening machine-songdao induction heating equipment manufacturer
Induction hardening machine
Author:induction furnace time:2021-08-15 19:06

Induction hardening machine

Purpose: Suitable for quenching parts such as slender shafts, half shafts, camshafts, stepped shafts, gears, sprockets, wheels, and other discs, and other slender workpieces, internal gears, internal splines, and mold bores The stroke 0-5000mm can be customized, and the rotation diameter can be customized 100mm-2000mm . The intelligent operating system is fool-like operation, just click the start button.

1. The quenching depth can reach 1.5-6mm .

2. Special hardening machine system, fast and efficient, simple and convenient to operate.

3. The thimble precision plate type carriage effectively improves the stability of the thimble and the rotating clamp.

4. Special quenching machine tools can be customized according to customer needs.

Induction hardening machine structure is selected : 

1 , induction hardening machine adopts PLC Kogyo digital control system, advanced performance, easy debugging, meet the greatest degree quenching needs complex parts. 

2. The device balances the weight through sprockets and chains. 

3. The guide rail adopts linear bearings with high precision, low friction and long life. 

4.  High degree of automation and high production efficiency. 

5 , induction hardening machine Typical suitable piece: a variety of shaft, the stepped shaft, gear shaft, cam shaft, axle, cylindrical disk-type parts, end surfaces. 

6. It adopts profile structure body, low cost, light weight, economical and practical. 

7. It is easy to use and maintain, with low failure rate and no leakage, which solves the old-fashioned machine tool problems. 

8. Quenching methods that can be achieved: continuous scanning quenching, simultaneous quenching, segmented continuous scanning quenching (subsection depends on the degree setting, no travel switch, the same below), segmented simultaneous quenching. 

9. Low operating cost. The drive motor for workpiece rotation only needs 250W , and the power consumption of the whole machine is less than one-fifth of the mechanical equipment. 

10 , induction hardening machine electrical control system reserved for quenching and cooling water control interface. The quenching process and cooling process can be controlled according to process requirements. Technical parameter selection of induction hardening machine : 

Maximum quenching length (mm) 

4000  

Maximum turning diameter (mm) 

≤φ 500

Workpiece moving speed (mm/s) 

2-60

Rotation speed (r/min) 

25-125

Top moving speed (mm/min) 

480

Workpiece weight (kg) 

≤ 1500 

Input voltage (V) 

Three phase 380

Total motor power (kw) 

3

Features of induction hardening machine

The alias of automatic numerical control equipment hardening machine tool is numerical control hardening machine tool. On the original basis, plus numerical control related technology, its main features are as follows:

1. Fully automatic numerical control equipment quenching machine tool adopts PC industrial digital control system, advanced performance, easy to debug and use, and can meet the quenching needs of complex workpieces.

2. The automatic numerical control equipment quenching machine tool can realize the quenching methods: continuous scanning quenching, simultaneous quenching, segmented continuous scanning quenching, and segmented simultaneous quenching.

3. Typical workpiece shafts applicable to machine tools: various shafts, step shafts, gear shafts, camshafts, half shafts, outer circles and end faces of disc-shaped parts, etc.

4. The electrical control system of the machine tool reserves the quenching heating and cooling water control interfaces. The quenching process and cooling process can be controlled according to process requirements.

5. Low operating cost. The drive motor for workpiece rotation only needs 250W , and the power consumption of the whole machine is less than one-fifth of the mechanical equipment.

6. It adopts profile structure body, low cost, light weight, economical and practical.

7. It is easy to use and maintain, with low failure rate and no leakage, which solves the old-fashioned machine tool problems.

8. The guide rail adopts linear bearings with high precision, low friction and long life.

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